康平納 實(shí)現(xiàn)智能染紗

Shandong Companion Group： The cone yarn intelligent dyeing plant

筒子紗智能染色工廠是以國家科學(xué)技術(shù)進(jìn)步獎(jiǎng)一等獎(jiǎng)——“筒子紗數(shù)字化自動(dòng)染色成套技術(shù)與裝備“為技術(shù)基礎(chǔ)，通過進(jìn)行數(shù)字化、信息化、智能化全面提升，實(shí)現(xiàn)從原紗到色紗成品全流程的數(shù)字化和智能化生產(chǎn)；創(chuàng)建了紗線染色從絡(luò)筒、排產(chǎn)、物流系統(tǒng)自動(dòng)配合，生產(chǎn)任務(wù)自動(dòng)執(zhí)行、專用機(jī)器人替代人工、染色全流程參數(shù)在線檢測(cè)及反饋，生產(chǎn)質(zhì)量可控、遠(yuǎn)程運(yùn)維等全流程紗線染色智能制造新模式。與傳統(tǒng)染色相比，主機(jī)設(shè)備數(shù)控化率達(dá)到95%，染色一次合格率達(dá)到98%，生產(chǎn)效率提高28%，節(jié)約人工80%，噸紗節(jié)約用水70%、節(jié)約用電45%、節(jié)約用汽58%，減少污水排放68%。

智能染色工廠通過生產(chǎn)模式改變（由傳統(tǒng)小批量多品種更改為大規(guī)模批量化）和利用互聯(lián)網(wǎng)、遠(yuǎn)程運(yùn)維等技術(shù)實(shí)現(xiàn)全國色紗聚集區(qū)內(nèi)多工廠的工藝共享與協(xié)同生產(chǎn)，通過智能化生產(chǎn)，高品質(zhì)制造，實(shí)現(xiàn)紗線的智能染色，滿足高端紡織品市場需求。

未來十年，康平納按照分期、分區(qū)原則，計(jì)劃在新疆、江蘇、山東、江西、廣東、福建等印染聚集區(qū)建設(shè)50家智能染色工廠，其中“十三五”期間建設(shè)15家。通過集中印染、集中排放、集中處理，減少污水排放，提高產(chǎn)品質(zhì)量，實(shí)現(xiàn)綠色制造，助推印染行業(yè)新舊動(dòng)能轉(zhuǎn)換，促進(jìn)產(chǎn)業(yè)轉(zhuǎn)型升級(jí)。

The cone yarn intelligent dyeing plant is based on the complete technological and equipment for digital automatic cone yarn dyeing which got the first prize of National Scientific and Technological Progress Award. By means of the comprehensive upgrade the digitization， informatiziton and intelligentize， the plant has achieved the digitization and automation in the whole process of production from grey yarn to color yarn. It has built a cone yarn dyeing intelligent manufacturing new model including yarn winding， production scheduling， logistic system automatic matching， productive task automatic performance， special purpose robot instead of manual work， online detection and feedback for the overall dyeing process parameter， production quality controllable， and team viewer， achieving closer integration of the traditional dyeing process and the internet.

Compared with the traditional dyeing production， thanks to the equipment， 70% labor can be reduced and the production efficiency can be increased by 28%； the first pass yield of dyeing can be increased from 80% to above 96%； 29% cost reduction； the defect rate of the products can be reduced more than 50%； steam saving， energy consumption per unit output value can be reduced more than 25%； 70% tons of yarn water saving； 68% pollution emission can be reduced .

The intelligent dyeing plant by means of the production models change（change the models from the traditional multi product and low volume to largescale and batches） and make use of the technology of internet and team viewer to achieve the technology sharing and collaborative production between the plants in the color yarn center all over China. By means of the intelligent production and high quality manufacturing， the company has achieved the intelligent dyeing of cone yarn and met the the high-end textile market demand.endprint

In the next ten years， according to the principles in various stages and regions， Companion plans to build 50 intelligent dyeing factories in the dyeing and printing centers of Xinjiang Korla region， Jiangsu， Shandong， Jiangxi， Guangdong and Fujian provinces， In the 13th Five-Year Program period （2016 - 2020）， the company will build 15 intelligent dyeing factories. By means of the “centralized dyeing， centralized emission， centralized management”， the company aims to reduce the sewage discharges， improve the quality of the product， and achieve the intelligent and green manufacturing， in order to promote the industry transformation and upgrading.

立達(dá)制造 確保一流品質(zhì)

Rieter Manufacturing ensures world-class quality

立達(dá)在全球都實(shí)行“立達(dá)制造”標(biāo)準(zhǔn)，從開發(fā)時(shí)的質(zhì)量規(guī)劃，制造時(shí)的質(zhì)量保證，直至使用周期內(nèi)的質(zhì)量提升。因此無論產(chǎn)品在何地制造，都能確保立達(dá)品質(zhì)。最重要的是，立達(dá)還注意傾聽客戶的反饋，定期向客戶發(fā)送滿意度調(diào)查，并采取相應(yīng)措施來改進(jìn)質(zhì)量。公司主要產(chǎn)品有：

自動(dòng)抓棉機(jī)UNIfloc A12 -創(chuàng)新的棉包抓取技術(shù)確保開清流程高效

一條生產(chǎn)線產(chǎn)量可達(dá)2000kg/h，自動(dòng)抓棉機(jī)UNIfloc A 12具有極高的經(jīng)濟(jì)性。經(jīng)久耐用的單體化設(shè)計(jì)、扭矩控制式直接傳動(dòng)、抓臂具有獨(dú)特的壓力檢測(cè)專利技術(shù)。專利抓棉打手系統(tǒng)均勻抓取棉束，并開松為細(xì)小棉束，為后續(xù)清花工序奠定良好基礎(chǔ)。通過剎車時(shí)將制動(dòng)功率返回至網(wǎng)絡(luò)的方式，減少能量消耗。

自調(diào)勻整并條機(jī)RSB-D50和不帶自調(diào)勻整并條機(jī)SB-D50-產(chǎn)量、質(zhì)量和易操作性的新標(biāo)桿

這種新一代立達(dá)單眼并條機(jī)實(shí)現(xiàn)了前所未有的高產(chǎn)能，并具有最高質(zhì)量標(biāo)準(zhǔn)。采用有專利的驅(qū)動(dòng)理念的ECOrized減少25%的傳動(dòng)帶，每年降低能耗成本達(dá)1000歐元，且目前加工滌綸和精梳棉時(shí)，能實(shí)現(xiàn)更高的出條速度。在使用便捷的觸摸屏上，集成了一套獨(dú)特的棉條專家系統(tǒng)，顯著縮短了批次更換所需時(shí)間。卓越的檢測(cè)精度和最高自調(diào)勻整動(dòng)力學(xué)性能確保了卓越的棉條均勻度。專利的圈條傳感器確保了從第一米開始的精確圈條。

精梳機(jī)E86-實(shí)現(xiàn)更好的精梳

憑借高產(chǎn)量和高質(zhì)量，立達(dá)精梳機(jī)成為精梳領(lǐng)域的領(lǐng)導(dǎo)者。得益于新型高度可調(diào)節(jié)的集成精梳錫林Ri-Q-Comb，可滿足個(gè)性化的需求。已使用的全自動(dòng)換卷和棉卷接頭系統(tǒng)ROBOlap是現(xiàn)代化精梳中標(biāo)配的。結(jié)合獨(dú)一無二的條并卷聯(lián)合機(jī)OMEGAlap，市場上的每套設(shè)備可實(shí)現(xiàn)最高產(chǎn)量。

噴氣紡紗機(jī)J26-可進(jìn)行經(jīng)濟(jì)性紗線生產(chǎn)的靈活的機(jī)器

全自動(dòng)雙面噴氣紡紗機(jī)J26配備200個(gè)紡紗單元和多達(dá)6個(gè)機(jī)械手，引紗速度達(dá)500m/min，確保了經(jīng)濟(jì)靈活的生產(chǎn)。100%滌綸裝置P26擴(kuò)大了其應(yīng)用范圍。接頭準(zhǔn)備系統(tǒng)實(shí)現(xiàn)高性能，縮短了接頭時(shí)間。采用新的邊角成型后，紗線卷裝密度更均勻，質(zhì)量更重，邊緣更柔軟，確保了后道加工時(shí)最佳性能。這套系統(tǒng)還包含為噴氣紡應(yīng)用專門定制的立達(dá)清紗器Q10A。

半自動(dòng)轉(zhuǎn)杯紡紗機(jī)R36-實(shí)現(xiàn)易操作，紗線高產(chǎn)優(yōu)質(zhì)的直接途徑

R36配備多達(dá)600個(gè)紡杯，采用最先進(jìn)的紡紗工藝且操作非常便捷，是實(shí)現(xiàn)經(jīng)濟(jì)性生產(chǎn)的解決方案。R36可以生產(chǎn)Ne3～Ne40的優(yōu)質(zhì)轉(zhuǎn)杯紗。得益于創(chuàng)新的AMIspin和選配的AMIspin-Pro技術(shù)，能實(shí)現(xiàn)卓越的接頭質(zhì)量。機(jī)器兩側(cè)完全獨(dú)立運(yùn)行，靈活性高。節(jié)能且選配的斷電自動(dòng)接頭工藝縮短了設(shè)備啟動(dòng)的時(shí)間。清紗器Q10與完美的卷裝確保了后道工序的高質(zhì)量產(chǎn)品。

全自動(dòng)轉(zhuǎn)杯紡紗機(jī)R66-確保質(zhì)量和產(chǎn)能的最先進(jìn)的紡紗技術(shù)

全自動(dòng)轉(zhuǎn)杯紡紗機(jī)R66是質(zhì)量和產(chǎn)能的代表。新型S66紡紗箱確保了高紡紗穩(wěn)定性和紗線強(qiáng)力。實(shí)際生產(chǎn)中R66的低能耗、堅(jiān)固的結(jié)構(gòu)及方便的操作令人印象深刻。先進(jìn)的紡紗技術(shù)為優(yōu)化較寬的應(yīng)用范圍奠定基礎(chǔ)。諸如AEROpiecing無痕接頭技術(shù)在R66中使用，使得紗線質(zhì)量穩(wěn)定，確保紗線供應(yīng)商處于領(lǐng)先地位。

粗紗紗管運(yùn)輸系統(tǒng)SERVOtrail-靈活的模塊化粗紗紗管運(yùn)輸系統(tǒng)

立達(dá)模塊化粗紗紗管運(yùn)輸系統(tǒng)SERVOtrail具有高度的靈活性，滿足客戶的所有需求，從簡單的人工運(yùn)輸系統(tǒng)直至全自動(dòng)解決方案。簡單開放式系統(tǒng)設(shè)計(jì)和SERVOtrail系統(tǒng)靈活的布局適于連接不同高度和水平面。

Rieter implements the standard “Quality made by Rieter” all over the world， from quality planning during development， quality assurance during manufacturing， until quality improvement throughout service life. So wherever in the world a Rieter product is manufactured - it is guaranteed Rieter quality.endprint

“And it is thanks to our professional team， so we can ensure the standard ‘Quality made by Rieter all over the world. During the development process， we have interdisciplinary teams of designers， production and quality specialists. During the production process， we have production and quality specialists and analytics department. During the quality management process， we have service， development， production， quality specialists and analytics department.”

The most important thing is that Rieter focuses on listening to customers， Rieter will send the customers regular questionnaires， and implement the measures for quality improvement.

It can not be denied that even Rieters customers in China is searching for the better development in the overseas market. It is because of the overseas low cost and good policy and so on. Rieters production base in Changzhou is an important part in Rieters global layout， the products are not only for the Chinese market， but also supply to the customers in other countries and regions. Moreover， Rieters service network all over the world provides customers in all countries with comprehensive services and support. It is also an important guarantee for Chinese customers to develop the overseas markets.

Automatic bale opener UNIfloc A 12– Innovative bale take-off technology guarantees high efficiency in the blowroom

With a line production up to 2，000 kg/h， the UNIfloc A 12 is extremely economical. The machine concept is based on a robust monocoque design， torque controlled direct drive and a unique scanning force measurement of the take-off unit. The fiber tufts are taken off uniformly by a patented take-off roller system， opened into so-called microtufts and thus optimally prepared for the further blowroom process. Energy costs can be reduced by feeding back the brake power into the network.

Autoleveller draw frame RSB-D 50 and Draw frame SB-D 50 – A new dimension in productivity， quality and easy operation

The new single-head draw frame generation from Rieter offers an unprecedented level of productivity with the highest quality standards. The patented drive concept ECOrized uses 25% less belt， saves up to 1，000 euros per year on energy costs and now allows higher delivery speeds， for example for polyester and combed cotton. The unique SLIVER professional expert system is integrated on the easy-to-use touchscreen. Assortment changeover times are significantly reduced. Superb scanning precision and highest autolevelling dynamics ensure outstanding sliver evenness. A patented sliver coiling sensor guarantees precise coiling from the very first centimetre.endprint

Comber E 86 – For better combing

The comber， with its high production and its unequalled quality， leads the way in combing. Individual quality requirements can be fulfilled thanks to the new height-adjustable integral circular comb， Ri-Q-Comb. The established， fullyautomated ROBOlap lap changing and piecing system is the standard for modern combing operations. Together with the unique OMEGAlap preparation， the highest production per set on the market is achieved.

Automated air-jet spinning machine J 26 –Economical yarn production with a flexible machine

The fully-automated， double-sided air-jet spinning machine J 26 with 200 spinning units， up to 6 robots and a delivery speed of 500 m/min ensures economical and flexible production. The P 26 attachment for 100% polyester spinning widens the application range. High performance is supported by the piecing preparation system reducing the cycle time. The new edge displacement realizes packages with homogeneous density， heavier weight and soft edges for best performance downstream. The system is completed with the Rieter Q 10A yarn clearer customized for the air-jet application.

Semi-automated rotor spinning machine R 36– The direct path to good yarn quality at high productivity with easy operation

The R 36 with up to 600 positions， newest spinning technology and easy operation is the solution to achieving economical production. It stands for quality rotor yarns ranging from Ne 3 to Ne 40. Thanks to the innovative AMIspin and optional AMIspin-Pro technology， piecing quality is excellent. Fully independent machine sides allow high flexibility. Power saving and optional automatic piecing processes shorten the time for machine start-up. The Q 10 yarn clearer and excellent winding secure high quality products for the next process.

Fully automatic rotor spinning machine R 66 – Most modern spinning technology for quality and productivity

The fully automatic rotor spinning machine R 66 sets the standard for quality and productivity. The new spin box S 66 ensures high spinning stability and yarn strength. The low energy consumption， solid construction and ease of use of the R 66 are convincing in practice. The modern spinning technology offers opportunities for optimization for a wide range of applications. The consistent yarn quality of the R 66 including yarn-like AEROpiecing？ ensures a leading position as a yarn supplier.

SERVOtrail roving bobbin transport system – the flexible， modular roving bobbin transport system

SERVOtrail is Rieters modular roving bobbin transport system offering maximum flexibility. All customer requirements can be met， from the simple， manual version to the fully automated solution. The simple， open system design and the flexible layout of the SERVOtrail system also enable different levels and buildings to be linked.endprint